Finding the best 140 amp mig welder is not a straightforward process. There are a lot of choices out there and most people don’t know how to even start choosing. But you’re in luck!
We’ve created this guide to help you choose the perfect welder for your needs. We’ll cover all of the most important features, compare the top 5 models on the market today, and give you a complete buying guide.
You’ll be able to make an informed decision in no time at all!
Table of Contents
COMPARISON CHART
| IMAGE | PRODUCT | |
|---|---|---|
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Klutch MIG 140i
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Hobart 500559 Handler
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Forney Easy Weld
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ETOSHA MIG 140
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Sungoldpower MIG 140A
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Specification
| Voltage Inputs | 120v |
| Output | 30–140 Amps; 30% duty cycle at 90 Amps |
| Material Thickness | Welds from 24 gauge to 3/16” stainless steel, mild steel, and ⅛ inch aluminum |
| Duty Cycle | 30% |
| Welding Process | MIG/Flux cored |
| Dual Voltage | No |
Features
- Handles mild steel, stainless steel and aluminum
- It’s a complete kit with everything you need to start flux core welding except the wire
The Klutch MIG 140i offers the widest variety of options at a great value. There’s the optional dual-trigger feature, which offers two speeds and offers infinite porting (aka angles) options.
This makes the job of grinding a joint a lot simpler, but it’s definitely a specialized welding tool. You can also use this machine for light welding, screw welding and parallel welding.
WHAT WE LIKE
The 140i is definitely the right welder, especially if you consider the 3-year limited warranty, the brilliant finish and the incredible versatility.
Klutch is a well-known brand in the industry, with more than quite a few years worth of experience and a strong grip on quality and efficiency.
WHAT WE DONT LIKE
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PROS
- Infinite wire speed Lorem Ipsum Dolor.
- Handles steels and aluminum
- Very good three-year warranty
CONS
- Some customers were concerned about the amount of plastic pieces making up the unit, but we saw no problems
- Cables are a bit shorter than other units
- Ground clamp is a bit cheap but works fine
Specification
| Voltage Inputs | 115v |
| Output | 25-140 A; 20% duty cycle at 90 Amps, 19V |
| Material Thickness | Welds 24 gauge up to 1/4 in mild steel; Weldable Materials: Steel, Stainless Steel and Aluminum |
| Duty Cycle | 20% |
| Welding Process | MIG(GMAW), Flux Cored(FCAW) |
| Dual Voltage | No |
Features
- 5-position voltage control
- The wire feed assembly is all metal, compared to mostly plastic components from other welders.
One of the leading options on the market, the Hobart 500559 is one of the most affordable welding tools in our list.
WHAT WE LIKE
This welder has everything you need to create clean, strong welds in a variety of sizes. Its mechanical stand allows you to do self-punching, while its ergonomic handle allows you to use all of its controls effortlessly.
It features an attractive design and durable construction, which makes it ideal for home or shop use. It also comes with a great warranty to ensure that you’ll have trouble finding a fault.
PROS
- Very versatile machine
- Voltage controls allow for precise welds
CONS
- Some buyers have reported receiving damaged products
- Other quality control issues mentioned concern the wrong parts coming with the unit
Specification
| Voltage Inputs | 12v to 23v |
| Output | 43 – 110 A 12 – 23V |
| Material Thickness | Up to ¼” mild steel |
| Duty Cycle | Variable |
| Welding Process | MIG, DC TIG and Stick |
| Dual Voltage | No |
Features
- Integrated handle with torch wrap
- Can easily be switched between MIG, DC TIG and Stick welding
- Infinite voltage and wire feed speed controls
The Forney Easy Weld 140 MP welder still packs a punch! The Easy Weld 140 is a MIG welder that can be used for home, farm, ranch, and industrial applications.
It has a 140 amp power source that can weld up to 1/4 inch mild steel. One of the best features is that it is a great choice for the beginning welder that is looking for a MIG welder that is easy to use, powerful, and cost effective.
We have to admit the unit ican be a lot louder than expected, depending on what project you are performing.
WHAT WE LIKE
It is a versatile welder that can be used with a variety of welding projects. This unit is ideal for welding at home or in a small shop.
The Easy Weld is designed to be used with steel, stainless steel and other materials. This welder is designed to be simple to use and easy to learn. It can be used by both beginners and experienced welders.
PROS
- Features an all-metal case design
- It can be used with 10 pound wire rolls
- Good for beginners
CONS
- The unit is loud
- Splattering can happen quite often
Specification
| Voltage Inputs | 1-110v |
| Output | Up to 140 A |
| Material Thickness | Up to ¼ inch mild steel |
| Duty Cycle | 25% |
| Welding Process | MIG |
| Dual Voltage | No |
Features
- Automatic Thermal Safety Protection and overload Safety Protection
- Automatic Thermal Safety Protection and overload Safety Protection
The model we’re going to discuss today is the popular but extremely popular Etosha MIG 140 welder. This is a fantastic welder for the beginner or even the experienced welder. It’s small and light, and the quality is top notch. Let’s get started!
This Mig features a nice set of features, and it’s very inexpensive. You don’t need to spend a fortune if you want to get a quality welding machine.
WHAT WE LIKE
It can be used on any metal, and it’s affordably priced. You’ll be able to buy this machine and be happy with it forever.
This is a full kit that comes with nearly everything you’ll need to start welding quickly. It even includes a helmet which is pretty rare.
The kit comes complete with the exception of gloves. It does include a helmet.
PROS
- Very versatile machine
- Voltage controls allow for precise welds
CONS
- Some buyers have reported receiving damaged products
- Other quality control issues mentioned concern the wrong parts coming with the unit
Specification
| Voltage Inputs | 110v and 220v |
| Output | 110V: MIG:50-140A,MMA20-120A 220V: MIG:50-200A, MMA: 20-200A |
| Material Thickness | Up to ¼ inch stainless steel, mild steel, aluminum, iron, carbon steel and other metal materials |
| Duty Cycle | 60% |
| Welding Process | MIG/MAG/ARC/MMA |
| Dual Voltage | Yes |
Features
- You can use a 10 pound roll of wire without changing adapters
- Dual voltage for versatility
The Sungoldpower MIG Welder 140A is a top-of-the-line device from Sungoldpower. It features two MIG guns, a low cutting angle, a coil brake, a wide range of color options, and lots of accessories.
WHAT WE LIKE
The Sungoldpower 140A is capable of producing MIG welding from 0.005″ to 0.25″ in thickness. We were really impressed with the protective guard on the rod, which makes it safer to use for beginners and provides a wide opening for brushing material off the top and bottom of the metal you’re welding.
This is a dual voltage unit. This gives you a wide variety of choices depending on your project. You can use the unit for outside repairs including auto applications.
PROS
- Dual voltage is great depending on your application
- Easily adjustable
CONS
- Everyone hates the instruction manual
- Some units have arrived DOA
- Other units have been reported as breaking after only a few uses
Buyer’s Guide
Duty Cycle
The strength of your weld will be directly proportional to the duty cycle of the welder you choose. The smaller the duty cycle, the higher the quality of your welds will be, but you can’t get consistent results because you’ll only be able to make one weld per day.
You’ll be much better off choosing a moderate duty cycle to avoid burns and excessive heat buildup.
How Much Power Do You Need?
If you’re interested in a heavy-duty welder, you need to make sure you’ve got the right amount of power in order to ensure that you’re getting the best results. Here are some simple rules to consider when choosing a proper-sized welder:
- If you plan on welding large panels, like walls and ceilings, you’ll need a larger welder. But even if you’re going to be welding small metal pieces, like nuts and bolts, you need a bigger welder.
- Smaller size builds usually require a lower-voltage MIG welder, while larger size builds require higher-voltage MIG welders. The voltage used to weld small metal pieces is the same as the power you’d use to paint a house.
When we talk about power, we are referring to the current that the machine uses when welding.
Does Your Job Require MIG or Is Flux-Core Enough?
The type of welding you choose to do can have an enormous effect on your life. If you’re working with metal, there are two main types of welding you need to be aware of:
MIG (magneto-direct-current) welding
- MIG welding is much less energy-intensive than flux-core welding, so it’s great for large projects that require lots of support
Flux-core welding
- Flux-core is excellent for small-scale projects because it’s much less energy-intensive than MIG
Every type of welder will require a certain type of metal to work with. If you’re doing plumbing, you’ll need a gas-operated pipe welder. If you’re making fence posts or staining cabinets, you’ll want a spot welder. If you’re doing metal art, you’ll probably need to use a flux-core welder.
Conclusion
Thanks for sticking with us to the end of our article about the best 140 Amp MIG welder, we hope you enjoyed it. Our champion of this competition goes to the Klutch MIG 140i. It has the right balance of power and ease of use everyone needs when welding. It will definitely do what you need it to.
