Best 120 Volt Mig Welder in 2021 (Reviews and Comparison)

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Metal Inert Gas (MIG) welding is a speedy form of welding and one of the easiest techniques to learn. The self-feeding wire for welding makes it easier for the welder to focus on properly placing the bead on the joining pieces of metal. To get a smooth bead, you will need a consistent power source. 

MIG power sources operate with a direct current. Their current will never change and maintain the same amount of power. The trick is to find the power source that can operate properly on your home’s voltage.

Most welding sources operate in the 100s of volts which are great for being powered by the home. Most welding sources that operate at 120 volts can only be used for thin sheet metals and smaller projects perfect for working at home. Small auto body fixes, knick-knacks, and other thin metal repairs are fixed with 120 volt MIG welds. 

Just because you can use it, doesn’t mean it’s the best. This article will help you find the best 120 volt MIG welder.

COMPARISON CHART

IMAGE PRODUCT

Forney Easy Weld 261, 140 FC-i Welder, 120V, Green

Forney Easy Weld 261
  • Process Type: Flux Cored (FCAW)
  • Amperage Range: 140A
  • Duty Cycle: 10%
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Hobart 500559 Handler 140 MIG Welder 115V

Hobart 500559 Handler 140 MIG
  • Process Type: MIG (GMAW) / Flux Cored (FCAW)
  • Amperage Range: 25A – 140A
  • Duty Cycle: 20%
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Lincoln Electric K2185-1 Handy MIG Welder

Lincoln Electric K2185
  • Process Type: Flux Cored (FCAW)
  • Amperage Range:20A – 70A
  • Duty Cycle: 20%
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LONGEVITY Migweld

LONGEVITY Migweld
  • Process Type: Flux Cored (FCAW) / Gas
  • Amperage Range: N/A
  • Duty Cycle: N/A
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Forney Easy Weld 299

Forney Easy Weld 299
  • Process Type: Flux Cored (FCAW)
  • Amperage Range: 125A
  • Duty Cycle: N/A
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Forney Easy Weld 261, 140 FC-i Welder, 120V, Green

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Forney Easy Weld 261, 140 FC-i Welder, 120V, Green

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Forney Easy Weld 261, 140 FC-i Welder, 120V, Green

Specification

Process TypeFlux Cored (FCAW)
Amperage Range140A
Duty Cycle10%
Input Voltage120V
Weight19 lbs
Dimensions16.75” x 8.125” x 12”
Wire Feed SpeedsControlled by foot pedal
Size & TransportabilitySmall and easy to transport
Multi AmpYes

The Forney Easy Weld 261 is a great product for a low price point. It’s a low-maintenance machine and comes with many accessories to assist in young beginning welding. Its process is the Flux Cored wire fed process. 

The small and compact design allows for it to be easily moved around for at-home jobs. It does not require a lot of voltage so it will be powered easily in almost any home. This is powerful enough to operate on thin metals. 

Includes: MIG gun, ground clamp, integrated handle with torch wrap and adapters.

PROS

  • Affordable
  • Easy top set up and use
  • Lightweight

CONS

  • Plastic wire feeder
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Hobart 500559 Handler 140 MIG Welder 115V

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Hobart 500559 Handler 140 MIG Welder 115V

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Hobart 500559 Handler 140 MIG Welder 115V

Specification

Process TypeMIG (GMAW) / Flux Cored (FCAW)
Amperage Range25A – 140A
Duty Cycle20%
Input Voltage115V
Weight57 lbs
Dimensions19” x 11” x 13”
Wire Feed Speeds40 – 700 IPM
Size & TransportabilityEasy to transport
Multi AmpYes

Hobart 500559 Handler 140 MIG processes for both MIG and Flux-Cored welding. This source is a little heavier but luckily it comes with a 10 ft work cable so you can reach virtually any position in your workspace. It can weld up to ¼ inch thick mild steel but also stainless steel and aluminum. If you are in a rowdier workspace, there is the option for a 5-year warranty. This welder includes many extras, such as an HR-100 MIG gun, work cable with clamp, power cord, dual-gauge regulator with gas hose, contact tips, quick select drive roll, sample spool of wire and a material thickness gauge.

PROS

  • Great for beginners
  • Lightweight
  • Accurate wire feed-out

CONS

  • Additional gas cylinder needed for MIG welds
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Lincoln Electric K2185-1 Handy MIG Welder

Specification

Process TypeFlux Cored (FCAW)
Amperage Range20A – 70A
Duty Cycle20%
Input Voltage115V
Weight46 lbs
Dimensions12.8” x 8.8” x 18”
Wire Feed SpeedsN/A
Size & TransportabilitySmall and easy to transport
Multi AmpYes

Lincoln Electric K2185-1 Handy MIG Welder is another small power source that’s perfect for small projects. It’s very simple with just a power cord and a working cable coming out of it, there isn’t much to the setup. It’s a MIG wire feeder so as long as you work consistently the welds will come out consistently because of the preset wire feed speed. It includes a MIG wire feed welder.

PROS

  • Easy to set up and use
  • Fan-cooled
  • Compact and portable

CONS

  • Low duty cycle
  • Not intended for industrial use
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LONGEVITY Migweld

Specification

Process TypeFlux Cored (FCAW) / Gas
Amperage RangeN/A
Duty CycleN/A
Input Voltage110v
Weight54 lbs
Dimensions16” x 14.5” x 9.6”
Wire Feed SpeedsN/A
Size & TransportabilityEasy to transport
Multi AmpYes

LONGEVITY Migweld 140-140 Amp Mig Welder is capable of multiple welding processes. Both Flux Core and aluminum gas shielded welding can be done up to ⅜ inch mild steel. It is one of the heavier models but its simplistic design makes it not too much hassle to operate. This machine can hold up to an 11 lb spool of wire for use at one time. It includes a MIG wire feed welder and gas gauge.

PROS

  • Affordable
  • Easy set up and use

CONS

  • No special features
  • Not intended for industrial use
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Forney Easy Weld 299

Specification

Process TypeFlux Cored (FCAW)
Amperage Range125A
Duty CycleN/A
Input Voltage120V
Weight51 lbs
Dimensions12” x 18” x 24”
Wire Feed SpeedsN/A
Size & TransportabilityEasy to transport
Multi AmpN/A

Forney Easy Weld 299 125FC Flux Core Welder is a MIG machine but does not require a shielding gas. Another system for beginner welders, these systems are designed to have as few buttons as possible to reduce confusion for first-time users. This system is great for home repairs such as a broken lawnmower and garden utensils or creating new things such as fire pits or composts. You can set the welder to different metal thicknesses and all the other necessary changes will happen for you. It includes welding wire, power tool accessories and welding accessories.

PROS

  • Affordable
  • Easy set up and use
  • Dual voltage system
  • High output and duty cycle

CONS

  • Only supports TIG welding
  • Not intended for industrial use

Wrap Up

The Forney Easy Weld 261 is the recommended option for beginning MIG welders because of its ease of use and speed controls. You can virtually control it at any speed, unlike other models that have preset speeds. With the Forney Easy Weld 261, you can fine-tune your welding experience with the foot pedal. It will never be too fast or too slow because you control everything. It’s perfect for at-home and small commercial fixes. 

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